PepsiCo Generator Plant
2023 / 2024
Automatic changeover system implemented using Schneider Premset switchgear & Deepsea control system
Three 1.9MVA Cummins QSK60 generators were built by one of our generator partner companies.
Generators equipped with 11KV alternators.
Leal Engineering was responsible for the design & project management of the installation of a 5.7MVA Diesel Generator backup power plant installed at a PepsiCO production site.
Three 1.9MVA Cummins gensets equipped with 11KV alternators, thus removing the need for step-up transformers.
Schneider Premset switchgear used for automatic changeover, controlled by a Deepsea control system
ButtaNutt Power Reticulation
2024
Leal Engineering was appointed to carry out the turnkey 400V power distribution installation at the ButtaNutt green-field plant in Paarl.
This included:
Design & project management of installation
The design and manufacture of a 2500A distribution board with generator auto-changeover incorporated.
The design and manufacture of a numerous smaller distribution boards throughout the plant
Supply & installation of 700KVA, 400V diesel generator
Supply & installation of 300KVA duel-conversion UPS
Supply and installation of power cabling to all downstream equipment
Pioneer Foods Generator Plant
2023
Leal Engineering was responsible for the design & project management of the installation of a 2.5MVA Diesel Generator backup power plant installed at a Pioneer Foods production site.
Two 1.2MVA Cummins gensets equipped with 6.6KV alternators, thus removing the need for step-up transformers.
Schneider Premset switchgear used for automatic changeover, controlled by a Deepsea control system
Pronutro Generator Plant
2021/2022
Design of 1,300KVA backup diesel generator plant for the Pronutro factory,
Including 11KV automatic changeover system buy means of step-up transformer
Rustenburg Co-Generation Site
2020
Turnkey supply & installation of 400V distribution board & power reticulation installation for RCL effluent treatment plant.
Integration of bio-gas generators into the RCL 11KV reticulation
Worcester Co-Generation Site
2017
Turnkey supply & installation of 400V distribution board & power reticulation installation for RCL effluent treatment plant.
Integration of bio-gas generators into the RCL 11KV reticulation
Pioneer Foods 2.5MW UPS
2016
Installation of 2.5MW of UPS power at a Pioneer Foods production plant
Three systems, each installed at a one of the site's sub-stations, a 1MW unit for the packaging plant 1, 1MW for packaging plant 2 and a 500KW for the utilities and blending plant.
Leal Engineering also manufactured the UPS supply & bypass DB's.
Halewood Brewery Power Upgrade
2015
Upgrade of the Halewood Breweries sub-station 2 to 1,000KVA
Supply and installation of 1MVA mini-sub, refurbishing of the sub-station civils and manufacture & installation of new distribution boards.
Pioneer Foods Lighting Installation
2014
Upgrade of site lighting to OSH act requirements
Leal Engineering responsible for lighting design, as-well-as supply and installation of light fittings and entire lighting installation (i.e. hangers, truninking, DB's etc.)
CDM - Mozambique Air-Plant Control
2013
Supply & installation of PLC-controlled Air-Compressor plant control system.
Siemens S7-300 PLC control system interfacing with existing three site air-compressors to ensure auto start-up of the air-plant after a power failure.
The is also responsible with bringing additional air-compressors online when required.